GS-H336 36-Inch Three System Full-Automatic Integrated Hat Knitting Machine

·Core Technology: "Zero-Stitching" Integrated Forming — Complete Shaping from Brim to Crown
The fundamental technical value of the GS-H336 lies in its fully automatic integrated forming technology and the perfect realization of "zero-stitching" production. Traditional knitted hat manufacturing requires separate knitting of sections that are then joined by linking — a process that is labor-intensive and prone to quality issues at the seam point including uneven thickness and unnatural appearance. Through three-system precision algorithmic knitting, the GS-H336 completes the entire hat — from the ribbed brim, through the hat body, to the crown decreasing — in one continuous operation on a single machine. The fabric exits the machine as a complete finished hat form requiring no sewing whatsoever, achieving true "zero-stitching" integrated forming. This production approach fundamentally eliminates the quality limitations of traditionally sewn hats, delivering a new level of surface smoothness, wearing comfort, and structural durability in the finished product.
·Three-System Single Carriage — Precision Algorithmic Knitting, High-Efficiency Drive
The GS-H336 adopts a Three System, Single Carriage architecture in which the three-system configuration enables more knitting actions per carriage pass, delivering significantly higher overall efficiency than double and single system machines. In the application of hat fully fashioned knitting — where both forming precision and throughput are critical — the three-system advantage is especially pronounced. Higher per-pass knitting completion, combined with precise algorithmic control, ensures every step of the complex crown decreasing and hat body three-dimensional forming is executed accurately. At a maximum speed of 1.5 m/s, the machine provides solid production capacity support for large-scale fully fashioned hat orders.
·5.2-Inch Fully Motorized Cam — Precise Control for Accurate Hat Forming
The machine is equipped with a 5.2-inch fully motorized cam system with motor-driven cam actuation for precise, rapid response and stable, reliable operation. In hat fully fashioned knitting, the progressive decreasing actions at the crown zone place the highest precision demands on the cam system. The fully motorized cam ensures every decreasing and forming action is executed with exact accuracy, effectively preventing uneven crown closure or out-of-round shaping caused by cam inconsistency — guaranteeing the dimensional accuracy and shape consistency of every fully fashioned hat.
·Variable Stitch Density — Precise Density Control Across Different Hat Zones
The GS-H336 is equipped with a variable stitch density function that adjusts stitch length in real time, enabling density gradients across different zones of the same hat. This function has unique practical value in hat fully fashioned knitting: the ribbed brim zone benefits from tighter density for elasticity and fit; the hat body zone can use moderate density for warmth and breathability; and the crown decreasing zone requires precise density coordination with the shaping actions. Variable stitch density allows the GS-H336 to precisely tailor knitting density to the technical requirements of each hat zone, while also providing designers with richer texture and three-dimensional effect expression — significantly enhancing the design diversity and technical refinement of fully fashioned hat products.
·Sinker System — Auxiliary Support for Three-Dimensional Hat Forming
The machine is equipped with a sinker assist knitting system that provides effective yarn holding and guidance throughout the hat fully fashioned knitting process, optimizing fabric formation quality in the crown decreasing zone, hat body curved surface, and other critical forming areas. The sinker assist function ensures stable yarn tension and consistent loop formation throughout the three-dimensional forming process, effectively guaranteeing quality consistency from brim to crown across every fully fashioned hat produced.
·Automatic Oil Supply System — Needle Protection, Stable Operation
The integrated automatic oil supply system continuously lubricates the knitting needles, effectively reducing needle wear during precision fully fashioned hat knitting, extending the service life of needles and related drive components, and reducing maintenance costs and downtime frequency — ensuring stable, reliable machine operation throughout intensive long-duration hat production runs.
·Gauge Range & Comprehensive Knitting Functions
Six gauge options — 3-5-7G, 7G, 9G, 10G, 12G, and 14G — cover the mainstream range of hat products from heavy chunky beanies to fine lightweight knitted caps, meeting the fully fashioned production requirements of winter warmth hats, sports casual caps, fashion knit hats, and infant/toddler knitted hats. The 36-inch knitting width is well suited to dedicated hat production. Supporting transfer, tuck, miss, jacquard, intarsia, and needle transfer, the machine provides complete knitting function coverage for fully fashioned hat production across all pattern types.
·16-Carrier Yarn System & Scissor-Clamp Assembly
The 16-carrier yarn system — mounted on both sides of 4 guide rails — allows yarn changes at any needle position, providing the flexibility needed for multi-color jacquard and intarsia fully fashioned hat production. The programmable left-right scissor and clamp system can operate synchronously or independently, effectively minimizing yarn waste and reducing overall production costs.
·Precision Control & Comprehensive Protection
Stitch density is stepping motor–controlled with 128 (32) selectable levels across a range of 0–650. The take-down roller provides 128 levels of tension control from 0–100. Racking is driven by AC servo motor with a 2-inch range and fine-tuning capability, and the synchronous belt drive with servo motor control ensures smooth, stable operation. The control system features an LCD display with USB input and 256MB memory, supporting Chinese, English, and other languages, with all parameters adjustable in real time during operation. The protection system automatically alerts and halts the machine upon detecting yarn breakage, float yarn, rewinding faults, racking failure, needle collision, safety door events, or programming errors. The machine operates on 220V single-phase power with a power-off memory function to protect production data against unexpected interruptions.